SMT Pick and Place Machine Efficient and Precise Automated Placement Solutions
“Automated SMT pick and place machines enhance PCB assembly precision, accommodate a variety of component types, and perfectly align with modern electronics production needs.”
- High-speed, precise operation to boost production efficiency
- Compatibility with various component specifications, adaptable to complex applications
- Automated operation that reduces manual intervention
pick and place machine manufacturers
We have collected the most popular international SMT pick and place machine brands on the market to help you gain a deeper understanding of the advantages, technical features and application scenarios of each brand. By comparing SMT machines of different brands, you can make the most appropriate choice.
Hanwhan decan S2
JUKI RS-1R
Yamaha YSM20R
FUJI NXT III
Panasonic NPM-W2
Hanwhan DECAN SM series
What is A pick and place machine
A Pick and Place Machine (SMT Machine) is used in Surface Mount Technology (SMT) to automatically place electronic components like resistors, capacitors, and ICs onto a PCB.
How it Works:
Component Feeding: Components are fed to the machine in tapes or reels, picked by a robotic arm or nozzle.
Placement: The arm places components on the PCB using a vision system for precise alignment.
Speed and Precision: The machine operates quickly and accurately, ensuring high-quality production.
Automation: The process is automated, reducing manual labor and errors while boosting efficiency.
How does a pick and place machine work?
A Pick and Place Machine is essential in electronics manufacturing for quickly and accurately placing Surface-Mounted Devices (SMD) onto PCBs. Its process includes component pickup, alignment, placement, and visual inspection.
Component Picking
The machine picks up components from storage systems like tapes or trays using robotic arms or nozzles with suction cups or grippers. This automated process ensures high speed and precision.
Positioning and Alignment (Vision System)
After picking up the component, the machine uses a vision system with cameras and image-processing software to align it. The system checks the component's orientation to ensure proper placement and prevent misalignment.
Component Placement
After alignment, the robotic arm moves the component to its designated position on the PCB, placing it with high precision. This step ensures proper electrical connections and the PCB's functionality.
Preparation for Soldering
After placement, the PCB passes through a reflow soldering oven, where the solder paste melts and secures the components. In some cases, manual soldering may be needed, but most machines handle the entire process.
High Precision Control
Pick and place machines offer high precision and speed. The robotic arm adjusts for micron-level accuracy, while the vision system checks placement in real time to ensure no discrepancies.
Automation and Smart Features
Modern pick and place machines automate component handling, adapt to different designs, and adjust settings to improve efficiency and reduce human input.
Multi-tasking
Advanced pick and place machines can handle multiple components at once using multiple nozzles, increasing production speed and throughput.
Summary:
A pick and place machine uses robotic arms to automatically pick components from storage and place them precisely on PCB pads. Its core technologies, including a vision system and arm control, ensure speed and accuracy. Modern machines are more intelligent, offering enhanced flexibility, increased productivity, and the ability to handle a wide range of components and production requirements.
what is an smt machine ?
Choosing the right Pick and Place Machine is crucial for optimizing production efficiency, reducing costs, and ensuring product quality. Here are the key factors to consider when selecting a pick and place machine:
Production Requirements and Volume
Component Types and Specifications
Placement Accuracy and Precision
Automation Level
Flexibility and Configuration
Maintenance and Support
pick and place machine Types
Pick and Place Machine can be mainly divided into the following types according to different production requirements and application scenarios.
Fully Automated Pick and Place Machines
Fully automated pick and place machines require minimal human intervention. Designed for large-scale production, they automate component identification, picking, placement, and PCB assembly, offering high efficiency for mass production.
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Fully automated operation with minimal human intervention
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High-speed and high-efficiency placement
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Automatic component changeover and setup adjustments
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Real-time monitoring and adjustments for optimal performance
Applications: Large-scale production lines, smart hardware manufacturing, industrial electronics.
Smart Pick and Place Machines
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AI-based vision systems for self-adjusting and error correction
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Capable of real-time diagnostics and troubleshooting
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High automation and smart features to reduce human error
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Integrated with data analytics for production optimization
Applications: Advanced electronics manufacturing, smart factories, automated production systems.
Pick and place machines cater to various production needs, from high-speed mass production to high-precision small batches. The right choice depends on component complexity, volume, and precision. Contact us for the best quote.
Applications: High-precision electronic devices, medical devices, aerospace applications.
High-speed pick and place machines are built for large-scale production, handling high volumes of components quickly. They’re ideal for simple, standard PCBs and large batch productions.
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Extremely fast placement (often over 50,000 components per hour)
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High-speed operation, suitable for standard components
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Ideal for mass production on assembly lines
Applications: Consumer electronics, communication devices, automotive electronics.
Precision Pick and Place Machines
Precision pick and place machines are designed for high placement accuracy, handling very small components (e.g., 0201 or smaller). They are perfect for complex, high-precision PCB layouts.
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Ultra-high precision (typically ±0.02mm or smaller)
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Capable of handling very fine and small components
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Equipped with high-accuracy vision systems for precise placement
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Suitable for small batch or high-precision manufacturing
Applications: High-precision electronic devices, medical devices, aerospace applications.
Multi-functional Pick and Place Machines
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Supports a wide range of component types and sizes
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Multiple nozzles for simultaneous placement tasks
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Flexible programming and settings for different PCB designs
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Ideal for small to medium batch production or prototype development
Applications: Prototyping, customized electronics, small batch production.
High-Density Pick and Place Machines
High-density pick and place machines are designed for placing many components in limited space on high-density PCBs. They are ideal for complex boards with small components or high-layer counts.
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Capable of handling high-density, multi-layer PCBs
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Supports precise and fast placement for complex layouts
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Equipped with multiple vision cameras for alignment and quality control
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Designed to handle a large number of components in a small space
Applications: Smartphones, tablets, high-density electronic devices, and other compact electronics.
Hanwha Pick and Place Machines – Precision and Efficiency for Modern PCB Assembly.
Our Hanwha machines, including the SM481PLUS, SM482PLUS, SM471PLUS, SM485P, and DECAN Series, cover all production needs, from prototyping to large-scale manufacturing. Equipped with advanced vision systems, multi-functional feeders, and flexible nozzles, they handle a wide range of components, from fine-pitch to large ICs.
hanwha smt machines series Contents
Hanwha SM481PLUS pick and place machine
Advantages:
High flexibility with the ability to handle a wide range of components, from small to large parts.
Ideal for medium to high-volume production environments.
Fast setup and high-speed operation ensure efficient production.
Key Parameters:
- Placement Speed: Up to 48,000 CPH (components per hour)
- Placement Accuracy: ±0.05mm (at 3σ)
- Feeder Capacity: 96 feeders (flexible setup for various component sizes)
- PCB Size: Max. 510 x 460 mm
- Nozzle Types: Multiple nozzle options for various component sizes
- Vision System: 2D and 3D vision for accurate component placement
- Power Consumption: Low energy consumption for cost-efficient operation
Hanwha SM482PLUS pick and place machine
Advantages:
- Designed for high-mix, high-volume production with quick changeover capabilities.
- Efficient for both fine-pitch and large components placement.
- High-speed operation with accurate placement, improving overall throughput.
Key Parameters:
- Placement Speed: Up to 48,000 CPH
- Placement Accuracy: ±0.03mm (at 3σ)
- Feeder Capacity: Up to 96 feeders
- PCB Size: Max. 510 x 460 mm
- Component Range: Supports components from 0201 to large ICs
- Vision System: 2D/3D automatic optical alignment system
- Nozzle Types: Automatic nozzle changer for flexibility
Hanwha SM471PLUS pick and place machine
Advantages:
- Excellent for small to medium-sized production runs, offering versatility and flexibility.
- Capable of handling a variety of components, from small to large.
- Known for high accuracy and stability, providing consistent quality in production.
Key Parameters:
- Placement Speed: Up to 45,000 CPH
- Placement Accuracy: ±0.05mm (at 3σ)
- Feeder Capacity: Up to 80 feeders
- PCB Size: Max. 510 x 460 mm
- Nozzle Types: Suitable for various component sizes
- Vision System: High-precision 2D vision system for accuracy
- Power Consumption: Energy-efficient design
Hanwha SM485P pick and place machine
Advantages:
- The SM485P offers high-speed placement, high flexibility, and efficient production for diverse applications.
- Excellent for both high-mix and high-volume production environments.
- Strong precision and ability to handle fine-pitch components and a wide range of PCB sizes.
Key Parameters:
- Placement Speed: Up to 48,000 CPH
- Placement Accuracy: ±0.03mm (at 3σ)
- Feeder Capacity: Up to 104 feeders
- PCB Size: Max. 510 x 460 mm
- Nozzle Types: Automatic nozzle changer for versatility
- Vision System: 3D vision for fine-pitch and high-precision placement
- Component Range: Supports 0201 components and large packages (e.g., QFP, BGA)
Hanwha DECAN S1 pick and place machine
Advantages:
- Compact and versatile, designed for small to medium batch production, offering excellent cost performance.
- High flexibility, capable of handling a variety of components with fast changeover.
- Easy-to-use software interface and efficient operation.
Key Parameters:
- Placement Speed: Up to 20,000 CPH
- Placement Accuracy: ±0.04mm (at 3σ)
- Feeder Capacity: Up to 30 feeders
- PCB Size: Max. 300 x 250 mm
- Vision System: 2D vision system for precise component alignment
- Nozzle Types: Multiple nozzles for small to medium components
- Power Consumption: Low power consumption for cost-effective operation
Hanwha DECAN S2 pick and place machine
Advantages:
- Designed for high flexibility and high-mix environments, providing fast changeover for multiple product types.
- Suited for small to medium-scale production with a focus on high efficiency and minimal downtime.
- Compact design, making it suitable for small production facilities with limited space.
Key Parameters:
- Placement Speed: Up to 22,000 CPH
- Placement Accuracy: ±0.04mm (at 3σ)
- Feeder Capacity: Up to 32 feeders
- PCB Size: Max. 350 x 250 mm
- Nozzle Types: Flexible nozzle options for a wide range of components
- Vision System: 2D/3D vision for component inspection and accuracy
- Power Consumption: Designed for energy efficiency in small production environments
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We offer top brand Pick and Place Machines – both new and refurbished.
Looking for quality pick and place machines? We offer a wide range of new and refurbished models from top brands like Hanwha, Fuji, Yamaha, Panasonic, and more. Whether upgrading or expanding, we have the perfect solution at competitive prices.
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