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Preheating: The PCB is heated to activate flux for soldering.
Wave Soldering: The PCB passes over a molten solder wave, creating joints on exposed metal areas.
Cooling: The PCB is cooled to solidify the solder joints.
Wave soldering is mainly for through-hole components but can also work for some surface mount components. It’s fast and efficient, ideal for high-volume production.
As a manufacturer with years of experience in producing high-performance Wave Soldering Machines, we are proud to offer industry-leading soldering solutions that combine exceptional quality, reliable performance, and cost-efficiency. We not only provide self-manufactured equipment, but also have the capability to source and supply other top-brand machines, ensuring the best value for your investment.
Whether you’re an OEM manufacturer, an equipment distributor, or an end-user, our machines deliver outstanding performance and provide cost-effective solutions to enhance your production capabilities.
The Wave Soldering Machine is an essential tool in the electronic manufacturing process, especially for high-volume production. Our machines offer exceptional soldering quality, with a cost-effective price, providing you with the best solutions to enhance your production line efficiency and reduce costs.
With flexible lead times and fast shipping, we align with your production needs, ensuring smooth operations without delays.
To ensure seamless operation, we offer installation support and operator training for all our Wave Soldering Machines. Our experienced technicians will assist in setting up the equipment and provide hands-on training to ensure your team can operate the machines effectively.
Our team will ensure that your operators are well-trained to utilize the machine’s full capabilities, minimizing setup time and maximizing productivity.
We offer long-term maintenance services, including preventive maintenance plans, ensuring your machines stay in optimal working condition throughout their lifecycle.
We maintain a comprehensive stock of genuine spare parts and guarantee quick delivery, so you can keep your machines running at peak performance.
Our Wave Soldering Machines have been trusted by industry leaders across various sectors, including consumer electronics, automotive electronics, and medical devices. Here are a few examples of how our equipment has helped companies achieve significant improvements in efficiency, cost savings, and product quality.
Client: A renowned global consumer electronics manufacturer.
Challenge: The client faced challenges with inconsistent soldering quality, leading to increased defect rates and higher rework costs. Additionally, they struggled with slow production speeds due to inefficient soldering machines.
Solution: After implementing our Wave Soldering Machine, the client saw a remarkable improvement in soldering consistency, with a 30% reduction in defect rates and a 20% increase in overall production efficiency.
Results: The upgraded soldering process allowed the client to reduce rework costs by 15% while increasing throughput. The improved solder joints significantly enhanced the durability of their products, leading to higher customer satisfaction and a stronger market position.
Client: A leading automotive electronics company that supplies components for electric vehicles (EVs).
Challenge: The company needed to meet stringent quality standards while soldering high-precision components used in automotive sensors and navigation systems. Their existing machines couldn’t provide the required consistent solder joint quality and repeatability.
Solution: Our Wave Soldering Machine’s precision temperature control, adjustable solder wave height, and reliable repeatability made it the perfect fit for their needs. The machine was customized to handle small, high-density PCBs used in automotive electronics.
Results: The company achieved a 25% improvement in soldering quality, reducing the incidence of defective units. The precise solder joints ensured that their automotive components passed all safety and quality certifications, contributing to a 10% reduction in warranty claims and bolstering the company’s reputation in the highly competitive automotive sector.
Client: A global manufacturer of medical devices, including diagnostic equipment and wearable health monitoring systems.
Challenge: Due to the critical nature of the products, the manufacturer required soldering machines that could meet high precision standards while maintaining low levels of defects. Their previous equipment couldn’t provide the required high reliability and long-term durability for the sensitive medical devices.
Solution: Our Wave Soldering Machine was configured with precision wave soldering to handle delicate components and ensure high-quality solder joints. The system was fine-tuned to meet the stringent standards required by medical device manufacturers, including ISO 13485 compliance.
Results: After integrating our equipment, the company experienced a 35% reduction in soldering defects and faster turnaround times for their production runs. Their regulatory compliance improved, and the company saw increased customer trust, leading to a 15% growth in sales within the first year of using our soldering machines.
Client: A telecommunications company specializing in the production of network infrastructure equipment such as routers and switches.
Challenge: The company needed to ensure consistent and reliable soldering of high-density PCBs used in telecommunications equipment. They faced frequent soldering failures and inconsistent quality, which caused delays in production and increased maintenance costs.
Solution: We provided a high-performance Wave Soldering Machine that could handle multi-layer PCBs with precision soldering. Our machine’s advanced temperature profile management and high-speed capabilities helped them meet the high standards required for telecommunications devices.
Results: The company achieved a 50% reduction in soldering defects, leading to a significant reduction in rework and fewer product failures in the field. With the increase in product reliability, the company experienced a 20% boost in customer retention and a 15% improvement in overall production efficiency.
Client: A contract manufacturer specializing in electronics assembly services for multiple industries, including consumer electronics, automotive, and industrial equipment.
Challenge: The EMS provider struggled with managing a wide variety of client specifications and needed a versatile soldering solution to handle different types of components and PCB sizes. Their previous machines couldn’t meet the demands of diverse production runs efficiently.
Solution: Our Wave Soldering Machines, with their multi-wave soldering capabilities, were the ideal solution. The machines offered adjustable settings for different component types, soldering profiles, and throughput needs, making them highly adaptable for various client projects.
Results: The contract manufacturer was able to double their production capacity without sacrificing soldering quality. They reduced soldering defects by 20% across all customer orders and improved on-time delivery by 25%, leading to increased customer satisfaction and more repeat business.
We are a leading manufacturer of SMT equipment, specializing in high-quality Wave Soldering Machines, Reflow Ovens, PCB handing machine and more. With decades of experience, our factory is equipped with advanced technology and a skilled workforce to deliver precision-engineered solutions to clients globally.
Why Choose Us?
Our Wave Soldering Machines are designed for high-quality, efficient soldering of electronic components on PCBs. With advanced features and customizable options, our machines cater to both large-scale and small-batch production, ensuring optimal performance and cost-efficiency.
Our Selective Wave Soldering Machines offer precise, localized soldering for specific PCB areas. With advanced robotic arms or automated nozzles, they are ideal for high-mix and complex PCB applications requiring accuracy.
Our Dual-Wave Soldering Machines combine wave and selective soldering in one system, providing the flexibility to handle various PCBs and components without extra equipment.
Contact us today for a detailed quote!
We provide high-quality equipment tailored to your needs, helping you boost efficiency and cut costs. For questions or a custom quote, reach out anytime!
Answer: Our SMT machines are built with advanced technology and undergo strict quality control to ensure stable operation over extended periods. They are designed for 24-hour continuous production, with a low failure rate. We also provide comprehensive warranties and after-sales service to ensure your production line runs smoothly without interruptions.
Answer: We offer competitive pricing for our equipment and can provide discounts based on the volume of your order. The exact price depends on the model, configuration, and customization options. Please feel free to contact us for a detailed quotation.
Answer: Our equipment supports a wide range of specifications, including different component types, PCB sizes, and precision requirements. We offer customization options to meet your specific production needs, ensuring a perfect fit with your production line and manufacturing process.
Answer: Our standard delivery time for equipment is typically 2-6 weeks, depending on the model. Custom-made machines may take slightly longer, but we strive to meet your delivery deadlines. We guarantee timely delivery to minimize any disruption to your production schedule.
Answer: Yes, we offer worldwide installation, commissioning, and training services. Our engineers will ensure proper installation and thorough testing of the equipment, and we provide hands-on training for your operators to ensure smooth operations.
Answer: Yes, we offer a minimum 12-month warranty for all equipment. During the warranty period, if there are any issues, we provide free repairs. We also offer long-term technical support and spare parts supply to ensure the continued reliable operation of your equipment.
Answer: Our equipment is designed for high compatibility and can easily integrate with your existing production line and systems. We ensure seamless integration with MES systems, ERP systems, and other machinery to boost overall production efficiency.
Answer: Yes, our equipment is designed with a user-friendly interface and is easy to operate. We provide comprehensive user manuals and on-site training for your team to ensure that they can operate the machine efficiently and maximize production output.
Answer: Our machines use energy-efficient technologies that help reduce operating costs. They comply with international environmental standards such as ROHS and CE certifications, ensuring that they meet global environmental requirements.
Answer: Our machines are designed for high production efficiency. They can handle thousands of PCBs per hour while maintaining stability even under heavy workloads. Automation features help reduce manual intervention, increasing production efficiency and shortening production cycles.
Answer: Yes, our equipment is certified with ISO 9001 quality management systems and also complies with CE, UL, and other international standards. Each machine undergoes thorough quality inspections before shipment to ensure reliability and consistency.
Answer: In addition to new machines, we also offer certified pre-owned equipment at competitive prices. Our second-hand machines are fully tested and refurbished to meet industry standards, ensuring they perform just like new. We will provide you with a detailed quotation for pre-owned equipment based on your requirements.
Answer: We offer worldwide after-sales support, including installation, remote technical assistance, regular maintenance, and fast-response repair services. Our experienced service team ensures that any issues are resolved promptly to keep your production running smoothly.
